Nishtha Engineering Services

Ball Valves

Lined Floating Ball Valve

PFA / FEP lined body and ball for corrosive acids, alkalis and chlorine service where metallic valves would quickly corrode.

Lined Floating Ball Valve

Overview

A lined ball valve is a type of valve that has a lining material on the inner surfaces of its body and ball. This lining is typically made of materials such as PTFE (polytetrafluoroethylene) or similar fluoropolymers.

Key features

  • Corrosion Resistance: The primary advantage of a lined ball valve is its resistance to corrosion, particularly in aggressive chemical environments. The lining protects the valve body and ball from chemical attack, ensuring longevity and reliability.
  • Smooth Flow: The smooth surface of the lining helps maintain smooth fluid flow, reducing turbulence and pressure drop across the valve.
  • Chemical Compatibility: Lined ball valves are suitable for handling a wide range of corrosive fluids and gases, including acids, bases, solvents, and other aggressive chemicals.
  • Temperature Resistance: The lining material is chosen for its ability to withstand a range of temperatures, making lined ball valves suitable for both cryogenic applications and high-temperature processes.
  • Biocompatibility: In industries such as pharmaceuticals and food processing, where cleanliness and hygiene are critical, lined ball valves are used because the lining material is non-toxic and inert.
  • Versatility: Lined ball valves are used in various industries, including chemical processing, oil and gas, water treatment, pulp and paper, and more, wherever corrosive fluids need to be controlled.
  • Reduced Maintenance: The corrosion-resistant properties of the lining reduce the need for maintenance and replacement due to wear and degradation caused by chemical exposure.
  • Cost-Effective: While typically more expensive than standard metal valves, lined ball valves are cost-effective in corrosive environments because they reduce downtime and replacement costs over their operational life.

Technical specifications

Size Range
1/2 – 12 NPS, DN15 - DN300
Body Materials
ASTM A216, A105, A350, A182, A351, A352, A890, A995.
Temperature Range
-29°C to 450°C
Ball Materials
ASTM A216, A105, A350, A182, A351, A352, A890, A995.
Maximum Allowable Operating Pressure
ANSI 150#, ANSI 300#, ANSI 600# , ANSI 900#
Seat Materials
PTFE, NYLON, PEEK, NBR, KELF, ENP (Electroless nickel plating), HC (Hard chrome).
Shutoff Rating
Bidirectional Bubble-tight
Body Style
Flanged End, Butt Weld, FE V/s BW
Design Standard
ISO 17292, API 6D, ASME 16.34
Flange Drilling
ASME B16.5
Testing Standard
API 598, ISO 5208, EN 12266-1
Face To Face
ASME B16.10
Operation
Pneumatic Actuator, Electrical Actuator
Applications
Oil & Gas, Wastewater, Seawater, Petrochemicals, Chemicals,Sugar, Paper

Applications

  • Oil & Gas
  • Wastewater
  • Seawater
  • Petrochemicals
  • Chemicals
  • Sugar
  • Paper

Benefits

  • Smooth Operation and Tight Shut-Off: Lined ball valves typically provide smooth operation and tight shut-off. The lining material ensures low friction between the ball and the valve body, allowing for precise control of flow rates and minimizing leakage.
  • Wide Temperature Range: The lining materials used in lined ball valves are selected for their ability to withstand a broad range of temperatures. This makes them suitable for both cryogenic applications and high-temperature processes.
  • Longevity and Durability: Due to their corrosion resistance and robust construction, lined ball valves have a longer operational life compared to unprotected metal valves. They require less frequent replacement and maintenance, reducing downtime and overall costs.
  • Environmental Safety: By preventing leaks and ensuring reliable fluid control, lined ball valves contribute to environmental safety and regulatory compliance in industries where hazardous chemicals are handled.

Frequently asked questions

Application engineering

Specify your requirement.

Share your process conditions, required configuration and quantity. Our team will confirm suitable options and available documentation.

Request a quotation

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