Nishtha Engineering Services

Steam Engineering Products

Pressure Reducing & Desuperheating Stations (PRDS)

Complete PRDS skids that reduce both steam pressure and temperature in one package, supplied with controls and instrumentation.

Pressure Reducing & Desuperheating Stations (PRDS)

Overview

In steam systems, precise temperature control is often critical for various processes and equipment. Pressure desuperheating and desuperheating stations play a vital role in achieving this control by reducing the temperature of high-pressure steam to a desired level.

Key features

  • Pressure Desuperheating: This technique involves injecting atomized water spray directly into the high-pressure steam flow. The water absorbs heat from the steam, reducing its temperature without significantly affecting the pressure.
  • Desuperheating Stations:These are pre-engineered units housing the necessary components for pressure desuperheating. They typically include:
  • Control Valve: Regulates the water flow rate injected into the steam for precise temperature control.
  • Water Injection System: Delivers atomized water spray to ensure efficient heat transfer.
  • Mixing Chamber: Provides adequate space for thorough mixing of the desuperheated steam and water.
  • Temperature Sensors: Monitor the inlet and outlet steam temperatures for control purposes.

Technical specifications

Size Range
15 NB x 15 NB to 300 NB x 500 NB and Higher size as per Requirement.
Body Materials
Carbon Steel (A216 Gr. WCB) / Alloy Steel (A217 Gr. WC6/WC9) / A182 (F11/F22)
Temperature Range
-29 C to 1150 C
Stem Materials
Carbon Steel (A216 Gr. WCB) / Alloy Steel (A217 Gr. WC6/WC9) / A182 (F11/F22)
Maximum Allowable Operating Pressure
IBR approved ANSI Class 150, 300, 600, 900, 1500 & higher on request
Shutoff Rating
Class IV, V
Certifications
IBR
End Connection
Flanged / Butt Weld / Socket Weld

Benefits

  • Precise Temperature Control: Enables accurate regulation of steam temperature to meet specific process or equipment requirements.
  • Improved Efficiency: Prevents overheating and potential damage to equipment designed for lower steam temperatures.
  • Enhanced Process Control: Consistent steam temperature ensures predictable and optimal performance in various steam-based processes.
  • Reduced Risk of Overheating: Protects downstream equipment from potential damage caused by excessively hot steam.
  • Safe Operation: Contributes to a safer operating environment by maintaining steam temperatures within safe limits.

Frequently asked questions

Application engineering

Specify your requirement.

Share your process conditions, required configuration and quantity. Our team will confirm suitable options and available documentation.

Request a quotation

Share your specification — size, class, media and quantity — and we will revert with availability and pricing.